mobile search button of img
WHAT ARE YOU LOOKING FOR?
*
This field is required
Total quantity you need
*
This field is required
*
This field is required
Email format error
Due to email instability, you might miss our correspondence. Please provide your phone number for alternative contact.
This field is required
Telephone information is wrong!
Send Message
pc banner ofpc banner of

Retort Pouches

HomeFlexible Packaging PouchesRetort PouchesCustom Printed OEM Retort Pouch Solutions

Custom Printed OEM Retort Pouch Solutions
thumb Custom Printed OEM Retort Pouch Solutions

Custom Printed OEM Retort Pouch Solutions

Medical-Grade Safety | 121°C/135°C Sterilization Stable | Advanced Barrier Protection

Meiji Packaging provides custom printed retort pouch solutions for food manufacturers, beverage companies, medical suppliers and global packaging distributors. 

As an experienced OEM retort pouch manufacturer in China, we offer complete flexible packaging solutions including material selection, customized printing, pouch design and mass production. Our retort pouches are developed with high-barrier multilayer structures to protect products from oxygen, moisture and light while maintaining excellent sealing performance during high-temperature sterilization processes. 

With advanced printing technology and professional manufacturing capabilities, Meiji Packaging helps brands create customized packaging that improves product protection and market recognition.


Sterilization Options: 121°C sterilization OEM retort pouch (standard) or 135°C high temp OEM retort packaging (ultra-high temperature) stable.
Applications: Medical IV fluids, Emergency water pouches, RTE meals.
MOQ: 10,000 pcs (Rotogravure) / Small-batch OEM options available.
Printing: Up to 10-color High-Definition Rotogravure.
WhatsApp Now
WHAT ARE YOU LOOKING FOR?
*
This field is required
Total quantity you need
*
This field is required
*
This field is required
Email format error
Due to email instability, you might miss our correspondence. Please provide your phone number for alternative contact.
This field is required
Telephone information is wrong!
Send Message

Specialized Applications

Pharmaceutical & Medical Packaging

● Our OEM retort pouch structures are ideal for liquid medicines, saline solutions, and specialized gel formulas.
● Safety First: We use medical-grade, non-migratory R-CPP (Retort Cast Polypropylene) and specialized adhesives to ensure no chemical interaction with sensitive pharmaceutical contents during high-temp sterilization.

Emergency Drinking Water

● Designed for survival kits and military use, our printed retort packaging for water features a reinforced AL (Aluminum) foil layer. This provides a 100% moisture barrier, preventing evaporation and maintaining water purity for up to 5 years without refrigeration.


Medical Grade Custom OEM Retort Pouch

Our medical grade custom OEM retort pouch uses non-migratory R-CPP and medical-grade adhesives, ensuring zero chemical interaction with sensitive pharmaceutical contents during high-temp sterilization. Ideal for IV fluids, saline, and gel formulas.


Aluminum Foil Custom OEM Retort Pouch

The aluminum foil custom OEM retort pouch features a reinforced AL layer providing 100% light/oxygen barrier. Perfect for emergency drinking water, shelf-stable meals, and oxygen-sensitive medical products – up to 5-year shelf life without refrigeration.


121°C & 135°C High Temp OEM Retort Packaging

Every 121°C sterilization OEM retort pouch is tested for burst resistance at 1.2–1.5kg steam pressure. For even more demanding applications, our 135°C high temp OEM retort packaging maintains seal integrity and barrier performance under ultra-high temperature autoclave conditions.

Technical Engineering

Anti-Delamination Technology

● The most common failure in retort bags is "peeling" after cooking. As a leading custom retort pouch manufacturer, we utilize high-performance solvent-free retort lamination to ensure a permanent bond between layers that remains intact at 1.2 - 1.5kg of steam pressure.


Structure Options

● Aluminum Foil (High Barrier): PET / NY / AL / R-CPP – Absolute protection for light and oxygen-sensitive medical/water products.
● Transparent High Barrier: PET / AlOx-PET / NY / R-CPP – For products requiring visual inspection (like medical fluids) while maintaining high barrier properties.


1-1.jpg

The Meiji Edge

● We blow our own R-CPP sealant film in-house, allowing us to customize the "Easy-Tear" or "Weld-Seal" properties based on whether the OEM retort pouch is for easy access or heavy-duty transport.

Customization & Branding

Branding Excellence

● Our HD printed retort packaging utilizes heat-stable inks that won't fade or bleed during the retort process, ensuring your medical instructions or brand logos remain crystal clear.

Functional Designs

● Integrated hang holes for medical IV setups.
● Specialized spouts and fitments for easy water dispensing.
● Rounded corners to prevent injuries or punctures during emergency handling.

Your Strategic OEM Partner for Retort Packaging

1.png

Certified Clean-Room Production

For medical and water packaging, hygiene is critical. Our OEM retort pouches are produced in a GMP-standard clean-room environment, minimizing bio-burden and ensuring the highest levels of safety for pharmaceutical OEM projects.

2.png

Full-Process Testing

We conduct rigorous "Pressure-Retort Tests" on every batch. We simulate the actual sterilization cycle of your factory to ensure that the custom retort pouch you receive is 100% burst-resistant.


3

Customization

We engineer pouches to your exact specs. Choose custom dimensions, high-barrier laminations (AL/EVOH), premium 10-color printing, and functional add-ons like resealable zippers or liquid spouts.

4

Global Compliance & Sustainability

Trusted globally. Our BRCGS and ISO 9001 certified facility guarantees FDA/EU food-contact compliance. Meet your ESG goals with our TUV-certified compostable or 100% recyclable mono-PE options.




Lab Data Proof

Peel Strength (Post-Retort)

> 4.5N/15mm

Zero delamination.

Heat Seal Strength

> 60N/15mm

Engineered for high-pressure autoclaves.

Residual Solvent

< 0.2mg/m²

Exceeding international safety standards.

FAQ

Can you develop a custom OEM retort pouch for liquid medications?∨
Yes. We can customize the material layers based on the pH level and chemical sensitivity of your medicine to ensure a stable 24-month shelf life.
Is the water packaging material BPA-free?∨
Absolutely. All our custom retort pouch materials are FDA and EU food-grade compliant and 100% BPA-free.
Do you offer spouted retort pouches for drinking water?∨
Yes, we specialize in OEM retort pouch designs that include retort-stable spouts, ideal for emergency hydration and ready-to-drink liquid nutrition.
What is a retort pouch used for?∨
A retort pouch is used for packaging ready-to-eat meals, seafood, poultry, pre-cooked vegetables, and medical supplies. It withstands high-temperature sterilization (121°C / 135°C), keeping food shelf-stable for up to 24 months without refrigeration.
Is retort food safe to eat?∨
Yes. Retort food is sterilized inside the sealed pouch at high heat, eliminating bacteria. The pouch uses food-grade, solvent-free materials and retort-grade adhesives, ensuring no chemical migration or odor transfer during cooking.
How long do retort pouches last?∨
With aluminum foil barrier, retort pouches provide up to 24 months of shelf-stable protection without refrigeration. For emergency water packaging, reinforced AL foil extends shelf life up to 5 years by preventing evaporation and blocking light/oxygen.
Are retort pouches safe?∨
Yes. They are engineered with zero-pinhole integrity, high burst strength (>50N/15mm), and delamination-free seals. Certified under BRCGS, ISO 9001, FDA and EU food-contact standards, they are safe for high-heat sterilization and direct food contact.


Please Contact Us!